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Stained Glass: Panels

Throughout my Student Teaching at Kettle Moraine High School, I was able to teach Sculpture, Life Drawing, and AP. Sculpture was a class I could really put fourth my stained Glass skills, and teach my students the art and beauty of this medium. 

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EYE PROTECTION IS NOT OPTIONAL!!! IF YOU ARE TO WORK WITH STAINED GLASS YOU NEED TO WEAR SAFETY GLASSES THE WHOLE TIME YOU ARE IN THE CLASSROOM. 

Requirements
Design a 6inx6in panel, or something that fits into it
Cohesive, interesting design 

Directions

  • Sketch out your design on paper (Get this OK’d by teachers)

    • MAKE TWO DRAWINGS!
      One will be cut out for tracing onto glass, the other is to fit your pieces to! 
      “original” drawing
      Use a light table to help trace

  • Pick your glass out! (Colors and textures you like that will best fit with your design

  • Cut out your paper design, and trace each piece onto glass with sharpie

  • Score glass shape(s) with glass cutter

    • You will know you are pressing hard enough when you hear a “zipping” sound 

 

Directions CONT.

  • Use running pliers to break apart your scored STRAIGHT line 

    • You can also use your glass cutter to help break curved lines, as well as grozing pliers

      • If you need to remove more jagged pieces left on your glass, you can use grozing pliers or the glass nipper

  • Your next step is to grind excess glass to your drawn black line, as well as smooth out edges 

    • Make sure your pieces fit flush with each other, if they do not you will have to continue to grind

  • After all pieces are fitted, you will be foiling all of your edges

    • To make sure that foil adheres to glass, use your fid to help

      • Foil needs to be even on both sides of glass, or soldering will not work

      • Please watch this video linked, you will have to scroll down to find it- it will be the first one you come across

  • Tape one side together, to hold all the glass in place, and flip over carefully. 

 

Directions CONT.

  • Soldering has many steps

    • Flux needs to be placed on each seam you are going to “tack”

      • Tacking- joining glass together with small blob of solder

  • You will then add more flux to all seams and then start tinning

    • Tinning- putting a thin layer of solder across all seams 

  • Once you finish tinning, you will apply more flux to the same seams, but this time, add a larger amount of solder to seams to make it a half-round shape. 

  • Flip piece over and continue soldering steps on other side

    • Do not solder to the edges fully- take a look at this video, that is going to show you how to finish soldering all edges on your piece

      • *PLEASE KEEP IN MIND THE TIP OF THE SOLDERING IRON IS -HOT-!!! It is natural to want more precision and grab closer to the tip, please do not. It will hurt.*

 

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